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Ultra-high Thermal Conductivity Silicone Pads from China Suppliers - Factory Direct Thermal Management Solutions
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Ultra-high Thermal Conductivity Silicone Pads from China Suppliers - Factory Direct Thermal Management Solutions

Discover high-quality ODM custom thermal pad designs from China, tailored to meet the diverse needs of various industries. As leading suppliers in thermal management solutions, our factory produces thermal pads that provide exceptional heat dissipation and thermal conductivity, ensuring optimal performance and reliability for your electronic devices. Say goodbye to overheating issues and enhance thermal efficiency with our superior thermal pads. Trust in our expertise to upgrade your cooling system and protect your valuable electronics with the best in thermal management technology

    Product Introduction

    Ultra-high thermal conductivity silicone sheet is a high-performance thermal conductive interface material made of imported raw materials. It is used to fill the air gap between the heating element and the heat sink or metal base. Its soft and elastic characteristics enable it to cover completely uneven surfaces. Heat is transferred from the separated device or the entire PCB to the metal housing or diffusion plate, effectively improving the heat dissipation performance and increasing the efficiency and service life of the heat-generating electronic components.

    Product physical property table

    Product physical property table
    Test project Unit TP700 TP800 TP1000 Test Method
    Color - Grey Grey Grey Visual
    Thickness mm 0.5-5.0 0.5-5.0 1.0-5.0 ASTM D374/374M
    Hardness Shore A0 30±5 30±5 30±5 GB/T531
    Specific Gravity g/cm³ 3.50 3.55 3.39 ASTM D792
    Tensile Strength Mpa 0.15 0.15 0.15 ASTM D412
    Elongation at Break % 24 24 15 ASTM D412
    Tear Strength KN/m 0.50 0.50 0.30 ASTM D624
    Breakdown Voltage KV/mm ≥7 ≥7 ≥8 ASTM D149
    Volume Resistivity Ω-cm 3x1011 3x1011 1x1011 ASTM D257
    Temperature Resistance Range -40~200 -40~200 -40~200 -
    Fire Resistance Performance - V-0 V-0 V-0 UL 94
    Weight Loss % ≤0.2 ≤0.2 ≤0.2 @150℃240H
    Dielectric Constant @1MHz 8.0 8.0 7.2 ASTM D150
    Thermal Conductivity W/m·K 7.0 8.0 10.0 ISO 22007-2
    Thermal Impedance ℃·in²/w 0.165 0.165 0.155 ASTM D5470
    Remark: The parameters in the table were measured from a 2mm standard sample. The thermal impedance test conditions are as follows: thickness 1MM, pressure 40psi, and average temperature 50℃.
    Basic specifications: It can be cut or die-cut into different shapes and sizes according to usage requirements, and fiberglass substrate or adhesive backing can be selected.

    Applications

    Military electronic equipment
    Communications electronic hardware
    Automotive engine control modules
    Heating modules with ultra-high thermal conductivity requirements
    CPUs/memory modules/high-speed hard disk drives
    Microprocessors, memory chips, and graphics processors

    Product Features

    • Wide range of thickness, can fill any uneven gaps;
    • Low thermal resistance, ultra-high thermal conductivity;
    • High electrical insulation, protecting sensitive electronics;
    • High conformability, soft and elastic, reducing interface thermal resistance;
    • Natural viscosity, easy to assemble, and can be disassembled repeatedly.

    Main categories

    1 Thermal pad
    2 High thermal conductivity silicone pad
    3 Ultra-high thermal conductivity silicone pad
    4 Thermal conductive pad with silicone rubber cloth
    5 With glass fiber thermal pad
    6 Covered with Single Sided Tape Thermal Pad

    Download

    Download_file
    Thermal pad--CMAl Catal

    Frequently Asked Questions

    1. What is silicone thermal pad?
    Silicone thermal pad is a soft thermal conductive medium made of silicone rubber as the base and filled with high thermal conductivity insulating materials. It is specially used for heat transfer between heat-generating components and heat sinks in electronic equipment. Its core function is to fill the microscopic gaps on the contact surface, reduce the interface thermal resistance, and thus efficiently conduct heat, while providing electrical insulation and mechanical buffer protection.
    2. How to choose the right silicone thermal pad?

    1. Thermal conductivity (thermal conductivity): The higher the thermal conductivity, the lower the thermal resistance and the better the thermal conductivity.

    2. Thickness: The thickness of the thermal conductive silicone pad will affect its thermal resistance and heat dissipation effect. Thinner thermal conductive silicone pads have low thermal resistance and good heat transfer effect.

    3. Hardness and softness: Gaskets with low hardness and good softness are easier to fit the surface of the radiator or heat source, reduce contact thermal resistance and improve heat dissipation effect.

    4. Working temperature range: Different equipment has different working temperature requirements. When choosing a thermal conductive silicone pad, ensure that its working temperature range is suitable for the equipment's use environment.

    Other factors: The pressure resistance, toughness, silicone oil content, voltage resistance, fire rating and other factors of the thermal conductive silicone pad.

    3. Application areas of silicone thermal pads?
    Thermal conductive pads are widely used in many fields such as electronic products, medical applications, automotive industry, aerospace, home appliances, power supply industry, LED industry and PC equipment.
    4. What are the factors that affect the thermal conductivity of silicone thermal pads?

    1. Type and characteristics of polymer matrix materials: The higher the thermal conductivity of the matrix material, the better the thermal conductivity is generally.

    2. Type, shape and content of fillers: The higher the thermal conductivity of the filler, the better the thermal conductivity of the thermally conductive composite material. The order of the shape of the filler to form a thermal conductive path is: whisker > fiber > flake > granular.

    3. The higher the humidity, the worse the thermal conductivity.

    4. Thickness: Under the same material, the thinner the thickness, the lower the thermal resistance and the higher the thermal conductivity efficiency.

    5. Built-in substrate: In some cases, in order to enhance the tensile strength, the thermal conductive silicone pad may have built-in reinforcement.

    5. Correct use and precautions of silicone thermal pads?
    The method of using silicone thermal pads mainly includes steps such as cleaning the surface, cutting the size, pasting the gasket, removing bubbles and fixing the installation. At the same time, some matters need to be paid attention to during use to ensure its performance.